Gallium Metal | In detail

Prepare to be amazed by gallium, the element that defies expectations. Unlike its cold, rigid metal brethren, gallium melts in your hand, transforming from a shiny ingot into a cool, liquid pool in your hand. This playful metal boasts extraordinary properties, it wets glass like mercury, shatters aluminum, and finds its way into cutting edge technologies like LED lights and high-tech mirrors.

Gallium Metal

What is Gallium?

Gallium is a chemical element with the symbol Ga and atomic number 31. It belongs to the group 13 (group AIII) of the periodic table, which also includes aluminum, indium, and thallium. 

Gallium is a soft, silvery metal at standard temperature and pressure, and it has a melting point of approximately 29.8 degrees Celsius, just above room temperature. It is notable for its low melting point, which allows it to liquefy in one's hand. Gallium is classified as a post-transition metal, and it exhibits both metallic and non-metallic properties.

Note that:

  • Gallium melts in your hand. 

What is the source of Gallium?

Gallium does not occur as a free element in nature, but as Gallium (III) compounds. There are two main sources of gallium: primary sources, secondary sources.

1. Primary sources

Gallium is typically extracted as a byproduct during the processing of aluminum ore (bauxite) and zinc ore (sphalerite). When these ores are refined, gallium accumulates in the processing residues, known as red mud for aluminum refining and flue dust for zinc refining. These residues contain small concentrations of gallium, which can be further processed to extract the metal.

2. Secondary sources

Recycling is also a significant source of gallium. As gallium is used in various electronic and technological applications, such as semiconductors and LEDs, end-of-life products containing gallium can be recycled to recover the metal. This includes recycling processes for electronic waste (e-waste) and industrial scrap.

Physical properties of Gallium

Gallium does not crystallize in any of the simple crystal structures. The stable phase under normal conditions is orthorhombic.

One of the most notable properties of gallium is its exceptionally low melting point of approximately 29.8 degrees Celsius (85.6 degrees Fahrenheit). This is just above room temperature, which allows gallium to melt in the palm of one's hand.

Gallium is relatively soft and can be easily cut with a knife. Its Mohs hardness is around 1.5 Young’s Modulus 9.8 GPa, making it softer than most other metals.

Gallium has a density of about 5.91 grams per cubic centimeter, making it denser than many common materials but still relatively light for a metal.

Gallium exhibits a high surface tension, which causes it to form spherical droplets when melted. This property is utilized in various applications, including its use in liquid metal cooling systems.

Gallium is a good conductor of electricity, like other metals. Its conductivity increases with decreasing temperature, making it useful in various electronic and semiconductor applications.

Under certain conditions, gallium can exhibit superconductivity, where it can conduct electricity without resistance. However, this typically requires extremely low temperatures.

Gallium exhibits moderate thermal conductivity, allowing it to efficiently transfer heat. This property is important in applications such as thermal management in electronics and in liquid metal cooling systems.

Under certain conditions, gallium can exhibit superconductivity, where it can conduct electricity without resistance. However, this typically requires extremely low temperatures.

Chemical properties of Gallium

Gallium is generally corrosion-resistant in most environments due to the protective oxide layer that forms on its surface. This makes it suitable for use in applications where resistance to corrosion is important.

Gallium reacts with water at or near room temperature to form gallium hydroxide (Ga (OH)3) and hydrogen gas. This reaction is not as vigorous as that of alkali metals but can still occur.

Gallium is soluble in many metals, including aluminum and other group 13 elements. This property is exploited in the production of alloys, where gallium can improve the mechanical and electrical properties of the resulting material.

Gallium and its compounds are generally considered non-toxic to humans and animals, although ingestion of large amounts can cause gastrointestinal irritation.

Gallium applications

Gallium find a wide range of applications in electronics, LEDs, solar panels, alloys, thermometers, Magnetostrictive materials.

Electronics:
Gallium is used in semiconductors, particularly in the production of gallium arsenide (GaAs) chips, which are essential components in high-frequency applications like mobile phones, microwave circuits, and satellite communications.

LEDs (Light Emitting Diodes):
Gallium nitride (GaN) LEDs, which use gallium as a key component, are employed in lighting applications due to their efficiency and brightness.

Solar Panels:
Gallium is utilized in thin-film solar cells, offering a lightweight and flexible alternative to traditional silicon-based solar panels.

Alloys:
Gallium is often alloyed with other metals to improve their properties. For instance, gallium-aluminum alloys have low melting points and are used in various applications like soldering and in some thermometers.

Note that:

  • Gallium effortlessly forms alloys with other metals, simply by being placed on the metal.
  • Gallium can be used to lower the melting point of other metals through alloying process.
  • When gallium is alloyed with other metals, it disrupts the regular arrangement of atoms in the crystal lattice structure of the metal. This disruption weakens the metallic bonds, making it easier for the metal to undergo a phase transition from solid to liquid. The resulting alloy has a lower melting point than the original metal. So, you can cut any metal with your hand by adding gallium on it.

Thermometers:
Gallium-based thermometers, known as Galinstan thermometers, are used in situations where mercury thermometers are not suitable due to environmental or safety concerns.

Magnetostrictive Materials:
Gallium can be alloyed with other metals to create magnetostrictive materials, which change shape in response to magnetic fields. These materials find applications in sensors and actuators.

Gallium Alloys examples

Gallium alloys are mixtures that contain gallium as a major component along with other elements. Some common examples of gallium alloys include Galinstan, Gallium-Antimony, and  Gallium-Aluminum alloys.

1. Galinstan

Galinstan is primarily composed of three elements:

1. Gallium (Ga)

Gallium forms most of the alloy composition, typically comprising around 68.5% by weight. Gallium is a soft, silvery metal with a low melting point (29.76°C or 85.57°F), which gives Galinstan its liquid nature at room temperature.

2. Indium (In)

Indium makes up approximately 21.5% of Galinstan. It contributes to the alloy's low viscosity and ensures its stability over a wide temperature range.

3. Tin (Sn)

Tin constitutes the remaining 10% of Galinstan. It helps to lower the melting point of the alloy and improves its thermal conductivity.

  • Galinstan Properties

Galinstan remains liquid at room temperature due to its low melting point, making it one of the few non-mercury liquid metals. This property enables its use in applications where traditional liquid metals like mercury are unsuitable.

Unlike mercury, which is highly toxic, Galinstan has low toxicity and is considered safer for handling, making it suitable for various consumer and industrial applications.

Galinstan exhibits excellent thermal conductivity, comparable to or even better than mercury. This property makes it useful in thermal management applications, such as liquid metal cooling systems for electronics.

Galinstan does not wet many common materials, including glass and ceramics, due to the formation of a thin oxide layer on its surface. This non-wettability property can be advantageous in specific applications.

Galinstan is also electrically conductive, allowing its use in certain electronic applications where a conductive liquid is required.

  • Galinstan Applications

Galinstan's unique combination of properties makes it suitable for various applications, including thermometers and barometers, cooling systems, thermal interface materials, electrical contacts, soft robotics.

Thermometers and Barometers:
Galinstan can be used as a safer alternative to mercury in thermometers and barometers due to its low toxicity and similar thermal properties.

Cooling Systems:
Liquid metal cooling systems in electronics, such as high-performance CPUs and LEDs, often employ Galinstan due to its high thermal conductivity and low melting point.

Thermal Interface Materials:
Galinstan-based thermal interface materials are used to improve heat transfer between electronic components and heat sinks.

Electrical Contacts:
Galinstan can be used in electrical contacts and switches due to its electrical conductivity and liquid form.

Soft Robotics:
In soft robotics, Galinstan-filled flexible channels can act as soft actuators or sensors due to the alloy's fluidic nature.

2. Gallium-Aluminum Alloys

Gallium-Aluminum Alloys is primarily composed of two elements:

1. Gallium

Typically ranges from around 0.5% to 5% by weight, depending on the specific alloy and its intended use.

2. Aluminum

Forms most of the alloy composition, usually ranging from 95% to 99.5% by weight.

  • Gallium-Aluminum Alloys Properties

By adding gallium to aluminum, the melting point of the alloy can be significantly reduced compared to pure aluminum. This property is crucial for applications where low-temperature soldering is required to avoid damage to sensitive electronic components.

Gallium-aluminum alloys exhibit excellent wetting behavior, allowing them to form strong and reliable bonds with various substrate materials, including metals and ceramics. This property is essential for soldering applications, where proper wetting ensures effective adhesion and electrical conductivity.

Aluminum inherently possesses good corrosion resistance, and the addition of gallium typically does not significantly alter this property. Gallium-aluminum alloys can withstand exposure to moisture and certain corrosive environments, making them suitable for use in aerospace and other outdoor applications.

  • Gallium-Aluminum Alloys Applications

Gallium-aluminum alloys find numerous applications in soldering, aerospace, thermal management.

Soldering:
One of the primary uses of gallium-aluminum alloys is in low-temperature soldering applications, particularly in electronics manufacturing. These alloys are used to create solder joints between electronic components and circuit boards without subjecting the components to excessive heat, thereby minimizing the risk of damage.

Aerospace:
Gallium-aluminum alloys are employed in certain aerospace applications where lightweight materials with good mechanical properties and corrosion resistance are required. They may be used in the construction of structural components, fuel systems, and other aerospace assemblies.

Thermal Management:
In some cases, gallium-aluminum alloys are utilized in thermal management systems for electronic devices, where they can serve as low-temperature thermal interface materials or heat spreaders.

3. Gallium-Antimony (GaSb) Alloys

Common composition range for GaSb alloys is approximately 30% to 60% Ga by weight, and 40% to 70% Sb by weigh

  • Gallium-Antimony (GaSb) Alloys Properties

GaSb is a semiconductor, meaning it has an electrical conductivity intermediate between that of conductors and insulators. This property allows for the control of electrical current flow and makes GaSb suitable for electronic devices.

GaSb has a relatively narrow bandgap, particularly compared to elemental semiconductors like silicon. This narrow bandgap makes GaSb well-suited for infrared (IR) applications, as it can absorb and emit IR radiation efficiently.

GaSb exhibits high electron mobility, which is a measure of how quickly electrons can move through the material when subjected to an electric field. High electron mobility is desirable for high-speed electronic devices, enabling rapid signal processing and data transmission.

Due to its narrow bandgap and high mobility, GaSb alloys are highly sensitive to infrared radiation. This sensitivity makes GaSb ideal for use in IR detectors, imaging systems, and optoelectronic devices.

GaSb alloys also possess promising thermoelectric properties, allowing them to efficiently convert heat energy into electrical energy and vice versa. This property is important for applications such as energy harvesting and waste heat recovery.

  • Gallium-Antimony (GaSb) Alloys Applications
GaSb alloys find applications in infrared imaging, optoelectronics, high-speed electronics, Thermophotovoltaics, scientific research.

Infrared Imaging:
GaSb-based photodetectors and focal plane arrays are used in thermal imaging cameras, night vision devices, surveillance systems, and other applications requiring IR sensing.

Optoelectronics:
GaSb alloys are used in the fabrication of IR light sources, such as LEDs and laser diodes, as well as in optical sensors and communication systems operating in the IR spectrum.

High-Speed Electronics:
GaSb-based transistors and other electronic devices are employed in high-speed electronic circuits, radar systems, satellite communication, and other applications requiring rapid signal processing.

Thermophotovoltaics:
GaSb alloys are investigated for use in thermophotovoltaic systems, which convert thermal energy into electricity. This technology has potential applications in power generation from waste heat sources and solar energy conversion.

Scientific Research:
GaSb alloys are valuable for fundamental research in semiconductor physics, materials science, and device engineering. They serve as platforms for exploring novel electronic and optoelectronic phenomena and developing advanced semiconductor technologies.

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